In the accelerated transition of products to diversified and variable production, dazzling changes in production plans and frequent model changes have caused poor quality and delayed delivery, resulting in serious problems such as increased inventory of materials, components, and products.

 

Nexim is a production system that integrates the activity cycle (Planning, Doing, Monitoring, and Seeing). It supports correct planning and line change, flexible data management, high operating rate, and quality assurance.

 

System-led production

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Nexim advances the automation of programming and scheduling, making it easier and faster to create production programs. It can prompt the timing of discharging and line change according to the created production plan, and give replenishment instructions in accordance with the operating state of the machine. In summary, Nexim acts as the system leader to connect various processes and control production, thus realizing FUJI Smart Factory.

 

 

Automatic replacement of production equipment according to the change of the workpiece

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First read the workpiece on the production line, namely the ID or positioning point on the circuit board, and then Nexim will issue a line change instruction to the machine. At present, the replacement of the line up to the configuration of the support pins has been automated, and the equipment can be reconfigured according to product changes without any human intervention in the process.

 

Predictive maintenance function

 

 

Nexim can not only control printing presses and placement machines, it can also collaborate with inspection machines and reflow furnaces and other suppliers' products to comprehensively manage the entire production line. Therefore, in addition to the placement machine, it can also analyze the information of the inspection machine to achieve predictive maintenance.

 

Early detection and early response

 

How to detect and respond to failures that occur on the production line early is very important to maintain a high level of product quality and production efficiency. Nexim can confirm the production status with the same effect as on-site through the mobile terminal. When the actual threshold exceeds the schedule or operation rate preset by Nexim, Nexim will automatically send relevant information to the designated account in the form of email to ensure that the administrator can grasp the necessary information in the first time.

 

Maintenance management linked to the machine system

The advantage of automating maintenance work is that it reduces man-hours and maintains quality stability. Work history and inspection results can be retained as data. These data are automatically saved in Nexim. In addition, Nexim grasps the status of the production line and guides the operator to perform maintenance based on data such as the absorption rate. In other words, it realizes the production with the minimum working hours and the best condition equipment.